In the rubber, plastic, and moulds industry, the need for efficient cleaning of moulds is highly important to maintain product quality. Traditional cleaning methods, such as manual scraping or grit blasting, often involve time-consuming processes like cool down, disassembly, transportation to a cleaning site, waste disposal, and re-assembly. These methods not only result in significant production downtime but can also damage moulds and incur high labour and material cost.
Dry Ice Blasting emerges as a superior cleaning solution for this industry, offering numerous advantages and benefits.
Key Advantages of Dry Ice Blasting for Rubber, Plastic, and Moulds Industry's:
- In Place Cleaning: Dry ice blasting allows moulds to be cleaned in place without the need for dismantling or reassembly, saving on time and labour.
- Chemical-Free: The process eliminates the need for chemicals and the associated labour costs, contributing to a healthier and more cost-effective cleaning solution.
- Quick and Efficient: Dry ice blasting can save up to 80% of downtime compared to traditional methods, making it highly efficient for the industry.
- Hot Cleaning: It works effectively on hot moulds without requiring a cool-down period, maximizing operational efficiency.
- 100% Contaminant Removal: Dry ice blasting ensures complete contaminant removal, maintaining product quality and preserving issues like flash, burn, short shots, and damage to the tools.
- Non-Abrasive: The process is non-abrasive, safeguarding the integrity of moulds and equipment surfaces.
- Environmentally Responsible: Dry ice cleaning is an environmentally responsible method that doesn’t use water, chemicals, or create secondary waste.
Examples of What can be cleaned in the Rubber, Plastic, and Moulds Industry:
- Electric motors
- Housing, stators, wiring, windings
- Circuit breakers and boards
- Electric production equipment and control cabinets
- Injection, compression and blow moulds
- Urethane moulds and overspill
- Plate out and Off Gassing
- Textured moulds and embossing rolls
- Thermoform moulds and Plastic injection screws
- Extrusion Dies
- De-flashing and Deburring machined parts
- Tilt-back presses and lift presses
- Metal Bonded Moulds
Key Benefits of Dry Ice Cleaning in the Rubber, Plastic and Moulds Industry:
- Improved Product Quality: Dry ice cleaning offers superior clean compared to traditional methods, reducing scrap and enhancing product quality.
- Reduced Production Downtime: Equipment can be cleaned in place and at operating temperature, eliminating the need for disassembly or reassembly this in turn minimises downtime.
- No Residue: Dry ice cleaning leaves no residue or chemicals behind, simplifying clean up and reducing post-cleaning downtime.
- Increased Production: Less equipment downtime leads to increased production, positively impacting the bottom line.
- Enhanced Safety: The Process safely cleans electrical cables, pneumatic and hydraulic machinery and hoses, therefore reducing fire and breakdown risk.
- Eco Friendly:Dry ice cleaning aligns with sustainability goals, as it generates zero secondary waste as the recycled co2 sublimates.
In Conclusion:
Dry Ice Blasting is a game-changing cleaning method for the rubber, plastic, and moulds industry, offering numerous advantages that improve efficiency, product quality, and safety while reducing the environmental impact and overall costs.
